Wednesday, 29 November 2017

Tone Control Finished

After much waiting on parts, the tone control is now finished and in service.

The 250K Potentiometers took three weeks from order to arrival, in the meantime I'd been using components of the wrong value, so the characteristics were not correct.

Also the front panel has been an epic test of the patience to get the printing onto it. Several techniques were tried:

  • Using thermal transfer film - the same method I use for making PCBs - with the iron. Result: Design and lettering failed to transfer cleanly.
  • Using a cold-transfer method with a laser-printed design and chemistry (mix of alcohol and acetone). Result: A highly flammable and volatile mix of chemicals, complete failure to transfer lettering
  • Print onto paper, transfer paper, transparency (smooth and rough side), experiment with printer settings regarding toner etc - all to no avail.

In the end, the method that was the least dreadful involved covering the front panel with adhesive masking tape, and using a laser-cutter to cut the outline of the letters, then peeling them off with the tweezers to create a stencil, through which several coats of black spray paint were applied, before peeling off the adhesive then applying several coats of clear lacquer to protect the paint.

The results are not fantastic, but they are tolerable in the face of the spectacular failure of the previous methods attempted.

High on my To Do list is to devise a better method of printing onto aluminium.

Anyway, this is the device as completed


All assembled and in service


Full frontal. Yeah a bit of a Star Trek vibe in the labelling. The LED is just a power indicator


The transparent acrylic top gives a nice view of the insides.

Also there's a few extra photos here if you need to see more.



The circuit as built in the end. Note I changed the R and C values in the treble arm to even up the response on both sides



What LTSpice (Circuit Simulator) says this circuit should do at various control positions


Observations
  • This circuit works extremely well; listening tests reveal a completely neutral sonic signature, and that is using the cheap Shuguang 12AX7 tubes (all I had to hand)
  • The circuit is "quiet as the grave" - hum and hiss are inaudible even with the amplifier on maximum volume and ears pressed right up to speakers
  • The boost and cut levels measured on the oscilloscope (see earlier post) match closely with the predictions in LTSpice
I am very pleased with this circuit since it was my first attempt at designing an audio circuit on a PCB. Previously, my PCBs were limited to power supplies.

Waiting to be done: Distortion and noise floor measurements. Rainy Day activity.

This unit is now in service in my listening room, sitting between my RIAA stage and integrated amplifier.

This unit is fitted with the same very important SAF* Modifier as the integrated amp: A power-pass port, to allow the main amp to turn on the tone control and RIAA stage, so that multiple power switches don't need to be toggled to play some vinyl


* SAF := Spousal Acceptance Factor

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